Auto Gate Tech


Instruction Manual ROBO SWING Residential Gate Operator Installation instructions and manual book for architects, general contractors and dealers

TABLE OF CONTENTS
Safely Operating Gate Configuration and Specifications Concrete Pad and Gate Attachment Standard Installation Compact Installation Gate Arm Installation Gate Movement Direction Adjustment of Output Shaft DC Power Supply Connection "Optional" Solar Panel Terminal Input Connections Adjusting Gate Traveling Distance Timer Reversing Sensor Emergency Release "Optional" Input Board Master and Slave Operators with Timer Master and Slave Operators without Timer Control Board Functions LED Descriptions - Continued Troubleshooting How to Reset Breaker Switch How to Check Fuses Gate will not close! Gate will not open! If you hear a "BEEP" sound Robo Swing Parts List Maintenance Robo Swing Parts Illustrations Additional Equipment

SAFELY OPERATING GATE
The Robo Swing is for Single Home Applications DO NOT Use for Apartment or Condominium Applications

Owners Must Never Let Pedestrians Cross the Path, Step or Hang on a Moving Gate!


Owners Must Never Mount Any Gale Operating Device Accessible Through the Gate.

CONFIGURATION AND SPECIFICATIONS

Warning Signs Attached on Both Sides of Gate 4" Max. Width Recommended Gate Setup Configuration Robo Swing Specifications: Gate Speed - 15 - 17 seconds per 90" cycle Maximum Gate Length - 16 feet Maximum Gate Weight - 400 pounds Maximum Cycles - 250 cycles per day with Elite's Plug-in Transformer. (Gate size 16 It x 6 TO - Solar power cycles per day varies, Contact Elite for more Information - Battery back-up cycles (50 cycles total) AC Power Supply - 18 VAC 2.0 Amp Plug In Transformer (Elite Part # A POW-1) AC Power Supply Wire - 14 gauge or greater landscape lighting cable rated for direct burial and 300 watts at maximum length of 1000 ft DC Power Supply - Built-in, back-up for AC or Solar power failure only Solar Power - Optional (Elite Part # SOLAR 3)

Be sure to read and follow all Elite's instructions before installing and operating any Elite product. Always disconnect the gate operator's power source before repairs are attempted. Elite Access Systems, Inc. is not responsible for improper installation or CAUTION failure to comply with local building codes.


CONCRETE PAD AND ATTACHMENT



STANDARD INSTALLATION


Sample Standard Installation is Shown on Previous page.

Dimension (A) thru (E) are from the center of one pivot point to the center of another pivot point. Caution: If the gate is longer than 18 feet, follow Chart A:A-2 Suggestion: The dimension between the gate and the concrete pad is always 10 inches less than the dimension D. Example: D=42" If the dimension between the gate and the concrete pad 32".


*Note - It this dimension is between 20 and 32 inches, compact installation is necessary. (Refer to page 6)


COMPACT INSTALLATION Compact Installation Only! DO NOT Use These Measurements for a Standard Installation.





Follow the exact measurements, then cut the standard an to meet the shorter measurements.


GATE ARM INSTALLATION




Weld Completely Around the rectangular tubes.


GATE MOVEMENT DIRECTION Plug in the limit/motor harness wires to the left socket (#1) if your gate, from the inside of the property, opens to the left and closes to the right. Plug into the right socket (#2) if the gate opens to the right and closes to the left from the inside of the property.





ADJUSTMENT OF OUTPUT SHAFT




DC POWER SUPPLY CONNECTION Use Elite's optional 18 VAC plug-in transformer (Elite Part # A POW-1). Hook up the transformer to 115 VAC. Use two, low voltage, 14 gauge / 300watt direct burial, landscape lighting cables. Hook these wires to the two yellow wires from the control board to the plug-in transformer.

After the plug-in transformer has been connected to the power source, connect the battery cable plug to the limit/motor harness plug. You will immediately hear a beep for a few seconds. After the beep, check the "Charge OK" LED ...... ...... it must be "ON".



"OPTIONAL" SOLAR PANEL If you use Elite's optional solar panel (Elite Part # Solar 3) Connect the. two wires from the solar panel to the two yellow wires on the control board. Sunlight will energize the batteries through the solar panel. This solar panel will charge up to 2800 Mamp/Hr in optimum conditions & 500 Mamp/Hr in light overcast conditions. For detailed specifications consult the Solar 3 installation sheet.


Energizing Robo Swing with solar power only needs the radio receiver to operate the gate The only recommended external devices other than radio receivers are dry-contact command devices which do not consume any current like key switches. Using other devices that consume high current such as telephone access, magnetic locks or loop detectors will cause excess drainage of the battery and eventually completely drain the battery .



TERMINAL INPUT CONNECTIONS The radio receiver must be 12 VDC only (Elite Part # A 1099-12V), If you want to use safety, exit or center loops, you must use 12 VDC loop detectors only (Elite Part # A 23), The hook-ups for the radio receiver are as follows: Strike open wires go to 8 and 9 on terminal Power supply goes to terminal 10 (positive +) and terminal 8 (negative -) Connections for other devices are shown below.







ADJUSTING GATE TRAVELING DISTANCE Release the red handle and open the gate. to a distance desired Loosen the screw Turn plastic part until the half moor shape hits the limit switch For closing cycle, do the same with the other plastic part.

ADJUSTABLE TIMER If you want to use the automatic close for the gate system the timer switch Should be. put in the "ON" position if You want to use the push open or push close command, the timer should be switched to the "OFF" position.


ADJUSTABLE REVERSING SENSOR There is a blue pot with a while screw adjustment on the Lipper portion of the control board marked "Reverse Sensor". Do Not Touch Alarm Sensor blue pot. The level of sensitivity has to do with the weight of the gate and the condition of installation. Too sensitive = if the gate stops or reverses by itself Not sensitive enough = if the gate hits an object and does not stop or reverse.


There is an LED "Heavy Gate" which will light up when the gate is heavier than normal for the operator. The operator will still function properly

EMERGENCY RELEASE

Grab the Gate to Make Adjustments

Tighten the Red Handle, Replace the Cover and Bolt when Finished When the power is turned on again, the gate will readjust itself automatically.

"OPTIONAL" INPUT BOARD
The optional board allows extra control of the gate, is available only from Elite Access Systems Installation is simple: just clip the optional board to the J2 slot on the top of the control board Below lists the function of each pin. 1 & 2 Open Switch 3 & 4 Stop Switch (Cut W1 Jumper at Bottom of Board) 5 & 6 Timer Close Output from Master to Slave 7 & 8 Timer Input from Slave to Master (Close Command) 9 & 10 Vandalism Alarm Output (Not Burglar Alarm) 12 VDC 11 & 4 Emergency Open (Direct Command from Battery to Motor) 12 & 7 Emergency Close (Direct Command from Battery to Motor) 13 & 14 Magnetic Lock - Dry Contact Relay (Com NC 15 & 16 Center Loop Option (For Swing Gate Operators Only)



MASTER AND SLAVE WITH TIMER To use the master/slave option with Robo Swing, you must purchase the Optional Input Board (Elite Part # Q203) and connect it to the J2 slot. (Refer to page 16)





MASTER AND SLAVE WITHOUT TIMER To use the master/slave option with Robo Swing, you must purchase the Optional Input Board (Elite Part # Q203) and connect it to the J2 slot (Refer to page 16)





CONTROL BOARD FUNCTIONS
1 Power on LED 2 Charge on LED 3 Low battery indicator LED 4 Heavy gate indicator LED 5 Open Relay LED 6 Close Relay LED 7 System on, Reversing sensor and Alarm sensor 8 Alarm sensor LED 9 Reversing sensor LED (Rebounder) 10 Central control LED 11 Fire department or key switch LED 12 Strike open LED 13 Safety loop or photocell LED			14 Exit loop LED 15 Radio receiver LED 16 Timer power LED 17 Timer-Up indicator 18 J2 alternate optional output 19 Movement direction sockets 20 Replace fuse indicator 21 Spike suppressor 22 Jumper for stop button 23 Optional Input board 24 Plug in power - 18 VAC or solar panel and terminal block connector 25 Breaker reset 26 Overload LED



LED DESCRIPTION
LED Description	LED On				LED Off
(1) Power at all times when there is one or more power sources ie: Battery, 18 VAC or solar	Power source OK and card power fuse OK				1. No power source at all If dimmed down 1. Bad board power fuse
(2) Charger OK on when there is any charging power ie: 18 VAC - solar	Transformer or solar OK and charging power (use OK				1. No Transformer or Solar If dimmed down 1. Bad charging power fuse
(3) Battery Low-normally off - it will indicate low battery	Flashing LED Battery is less than required limit needs to be recharged 1. Excess usage 2. Bad charging system 3. Under rate solar panel 4, Bad battery 5 Bad battery connection				Battery OK Battery voltage is over minimum required limit
(4) Heavy Gate will work only when the gate is in motion	1 . Gate is too heavy 2. Bad wheels 3. Bad rollers 4. Chain is too tight 5. Steep slope on open or close cycle 6. Low battery				Gate weight and condition are OK
(5) Open Relay	Open relay is energized				Open relay is not energized
(6) Close Relay	Close relay is energized				Close relay is not energized
(7) System On will work only when the gate is in motion	Detecting motor current				1. Motor stop 2. No motor current detected
(8) Alarm Sensor when LED goes on you will hear a beep sound for about 20 seconds		1. Hearing beep sound means overload 2. Gate is too heavy 3. Broken wheel 4 Gate off track 5. Unwanted object has physically stopped gate		System is OK

LED DESCRIPTION - CONTINUED
LED Description		LED On		LED Off
(9) Reversing Sensor		Sensor is detecting obstruction		No obstruction is detected
(10) Central Control		Acknowledgement of receiving open command from one of the terminals • Fire Department 1 & 2 • Strike Open 3&4 • Safety Loop 5&6 • Exit Loop 7&8 • Radio Receiver 8&9		Not receiving any command
(11) Fire Dept		Receiving signal at terminal block 1 & 2		Not receiving signal at terminal block 1 & 2
(12) Strike Open		Receiving signal at terminal block 3 & 4		Not receiving signal at terminal block 3 & 4
(13) Safety Loop		Receiving signal at terminal block 5 & 6		Not receiving signal at terminal block 5 & 6
(14) Exit Loop		Receiving signal at terminal block 7 & 8		Not receiving signal at terminal block 7 & 8
(15) Radio Rec		Receiving signal at terminal block 8 & 9		Not receiving signal at terminal block 8 & 9
(16) Timer PW		Timer power is on		Timer is not on
(17) Timer UP		Output signal to close relay		Not receiving signal to close relay

TROUBLESHOOTING
How to Reset the Breaker If all electronic sensors fail or are not adjusted properly due to heavy gates, off -track gate, or obstructed gate path, the breaker will kick-out. Reset the breaker by pressing the reset button located on the bottom left corner of the control board.

How to Check the Fuses If the gate is not moving in any direction be sure to check all of the LED displays on the control board. If the board power or charging power LEDs are "ON", change the corresponding fuse on the top left corner of the board.


TROUBLESHOOTING


For further information - contact your local dealer.

AUDIO ALARM
If you hear a "BEEP" sound...




PARTS LIST
Robo Swing Conversion Kit
Q205			Q206 - Control Board Q214 - Limit/Motor Harness Q218 - Terminal Harness Battery Harness
Limit Switch Assembly
Q165			Q051 - Collar 112 In. Q052 - Gate Adjustment (Plastic Part) Q053 - Ball Bearing Q054 - Gate Adjustment Shaft 0055 - Limit Switch Holder Q056 - Sprocket Gate Adjustment
Arm Package
Q104			Q038 - Short Arm Q040 - Long Arm Q041 - Adjustable Solid Metal
Kludge Assembly
Q061			Q060 - Arm Release Handle Q061 - Output Shaft Kludge (T)
Note [ ] Multiple Parts 0 Number

A BT 12 - 12 VDC, 7 amp. Battery Q006 - PC Board Nuts IT Set) Q009 - Electronic Access Panel Q022 - Electronic Box Q029 - Limit Switch Q049 - Sprocket (B50-16) Q050 - Gear Reducer (Size 60) Q057 - Output Shaft 2 112' Q058 - Output Shaft Sprocket Q059 - Output Arm (Solid) Q062 - Stainless Steel Kludge Cover Q063 - Security Bolt Q066 - Chain #25 Q084 - Emergency Key Release Q118 - Key for Access Door Q123 - Motor - DC - 12V Q140 - Chain #50 Q142 - Chassis Q162 - Fuse Q181 - Coupling 2 112" Q183 - Sprocket 50B16 5/8' Bore Q203 - Option Board with Harness Q206 - Electronic Control Board Q212 - Gear Reducer 40 - 30:1 Q214 - Limit/Motor Harness Q218 - Terminal Harness Q244 - Cover, Polyethylene Plastic Q268 - Plastic Kludge Cover
MAINTENANCE
1 . The gate area should be kept clean to insure proper operation. 2. Make sure the hinges are working smoothly and lubricated properly 3. Make sure gate arm is greased properly 4. Keep the cover clean. 5. Check gate reversing sensor. 6. Check for proper synthetic oil level in the upper gear box. 7. For parts, refer to Robo Swing parts page and this page. If you need further assistance, please call your local service company.

ROBO SWING PARTS


ELITE ROBO SWING ACCESSORIES


FEATURES AND SPECIFICATIONS

E-mail for more information

Revised: March 05, 2008 .
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