MODEL 7100 INSTALLATION MANUAL
Description Page

Residential & Medium Duty Commercial Slide Gate Operator

CONTENTS

Safety Precautions
Applications
Pre-installation Checklist
Parts Identification
Pad Installation
Operator Installation
Chain Bracket Installation
Chain & Chain Bolt Installation
Chain Magnets Installation
Quick Release Operation
Control Board Connections
Control Board Adjustments
Warranty

SAFETY PRECAUTIONS

IMPORTANT: READ CAREFULLY BEFORE BEGINNING INSTALLATION

• Read this installation manual completely prior to installation.

• Installation should be performed by a professional installer.

• Required welding should be performed by a qualified welder.

• Should electricity be required~ use a certified electrician only.

• Any device that requires i20 Volts AC should be UL approved.

• Review with the owner all safety concerns including:

  • Do not operate the gate unless area around gate is in full view.

  • Do not allow children or adults to "ride" on gate during operation

  • Do not allow children to play in the gate area

  • Periodically test the obstruction sensitivity to assure safe and proper operation. Do not test sensitivity by standing between the gate and the hinge or stop post.

  • Do not allow children to play with the gate controls.

  • The "CAUTION AUTOMATIC GATE" sign should be clearly visible from both sides of the gate.

  • Always insure that the gate has closed securely before leaving area.

    • Arrange with local fire and law enforcement for emergency access.

    • Recommend safety devices such as loop detectors, edge switches,  and beam detectors when applicable.

    • Install control devices such as keypads far enough away (5 feet or further) from any moving parts of the operator and. gate to prevent possible injury.

    • Always disconnect the battery or power source when making adjustments or repairs to any part of the gate or operator.

    • All rollers should be covered to prevent injury.

     

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    APPLICATIONS

The Apollo Model 7100 Slide Gate Operator is designed to handle a slide gate up to 27 feet in total length (accommodates a 25 foot drive). A professional fence or gate dealer is recommended to assure proper installation Apollo Gate Operators are available only through qualified dealers with an outstanding reputation in the fence and gate industry These dealers will be able to recommend the proper equipment for particular applications Apollo Gate Operators are 12 Volt DC (Direct Current) powered A 12 Volt marine type battery with connecting posts  located on the top is recommended There are several advantages with 12 Volt DC systems:

• Low voltage virtually eliminates risk of electrical shock.

• Battery powered operators provide up to 200 operations in the event of power outages.

• The battery may be recharged with a trickle charger or by solar energy (eliminating the need for costly trenching to remote entrances).

If a trickle charger is used and a standard electrical outlet is not readily available, a licensed electrician will be required for proper electrical hook up.

The following table should be used as a guide for capacity of  operation of operators only, additional options may reduce the the daily usage. Please note that the charge capability of solar panels will vary with different geographical locations.

Charging Methods for Average Daily Usage

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PRE-INSTALLATION CHECKLIST

The following checklist should be used before beginning installation:

Verify that the proper operator has been selected for this application.

Verify proper installation and operation of the gate.

1. Are all rollers covered with a protective housing?
2. Are the rollers serviceable?
3. Does the gate roll free and level?
4. Will the gate require a locking device?
5. Is the main posts sturdy enough to handle the gate & operator?

Determine the general location of the operator, attachment points, and solar panel (if used).

1. Is there a suitable location for the operator?
2. Can the solar panel (if used) be mounted in an unobstructed area facing south (in the northern hemisphere)?
3. Will additional solar panel cable be required?
4. Is electricity available (if required)?

Consider safety and access options. Recommend if needed.

1. Will there be children or animals in the area?
2. Are safety loops, edge switches, or photo beam detectors required?
3. How can the gate be opened in emergencies?
4. How will visitors enter and exit?
5. Will vehicles (and trailers) have sufficient room off roadway to operate any control devices such as keypads?
   

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PARTS IDENTIFICATION

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PAD INSTALLATION

The required depth of the pad will vary from site to site.  Normally, the pad should be at least 4" above the surface and 18" below (Figure A & B).
Conduit requirements should be considered in the planning stage.  If electrical power is required, a separate conduit should be installed for electrical only.  A certified electrician should be consulted for the proper conduit material (Figure D & E)
Note:  Allow the concrete to cure as per the directions on the bag.  The mounting holes for the operator should be drilled after the concrete has cured.

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OPERATOR INSTALLATION

Four 1(2 anchor bolts (not supplied) are recommended to mount the chassis The holes should be drilled with a 1/2" concrete drill bit.
STEP 1 Set the operator on the pad as shown. Align the sprockets 3 to 5 inches from the inside surface of the gate. STEP 2 Mark the four mounting holes on the pad. STEP 3 Remove the operator and drill the holes according to the anchor bolt manufacturers instructions. STEP 4 Replace the operator and fasten to the pad.

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CHAIN BRACKET INSTALLATION

STEP 1.  Assemble chain bracket with 5/16" U-bolt & hardware to each end of the gate as shown.  Do not tighten at this time.

STEP 2.  Align the left chain bracket slot with the top teeth of the idler sprocket.     Idler Sprocket Main Sprocket     STEP 3.  Align the right chain bracket slot with the bottom teeth of the main sprocket.

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CHAIN & CHAIN BOLT INSTALLATION

STEP 1.  Connect chain bolt to the chain bracket as per Figure A & B on both ends of the gate.

	STEP 2.  Attach the chain to the chain bolt using the master chain link. Note:  A chain breaking tool may be required to reduce the chain to the proper length.
	TIP:  If welding equipment is available, tack weld the chain bracket to the gate on each end to prevent slippage.

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CHAIN MAGNETS INSTALLATION

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QUICK RELEASE OPERATION

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CONTROL BOARD CONNECTIONS #635/636

	1 ORANGE Open Limit Input (Normally open unless gate is opened) 2 WHITE Close Limit Input (Normally open unless gate Is closed) a BLACK Motor Positive during open cycle Negative during close cycle 4 RED Motor Negative during open cycle Positive during close cycle 5 GREEN - Ground (Limit Switch Common) 6 Ground Not used 7 BLACK Ground Battery Negative 8 RED Battery Positive (+12 VDC)
	1. Edge 1 input 2. Edge 2 input 3. Ground 4. Ground 5. Stop Input (N/C) 6. Close Input (N/O)                         4-7 has 3 Button Control 7. Open Input (N/O) 8. Ground 9. Ground 10. Free Exit Input (Open only for telephone entry probes etc) 11. Ground 12. Under Gate or Shadow Loop Input 13. Ground 14. Safety Loop or Photo Beam Input
	GWD - Ground INP - input (Activates gate when momentarily is connected to ground) 12V - +12 Volt Output (For powering options 2 Amps max)
	Emergency Bypass Connector Used when the control board is not functioning. Unplug the motor harness from the Master (or Slave) Connector and momentarily insert into the Emergency Bypass Connector to open the gate. In the event the motor is not disconnected quickly enough the blue 15 amp fuse will protect the circuit board from damage and should be replaced when the original problem is fixed.

 

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Revised: November 06, 2007 .
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